Products / Puff Screen Print
Plastisol-based puff prints on release sheets, designed for bulk apparel runs. Sharp raised edges, a soft hand after wash, and the lowest per-piece cost in the puff family. This is the workhorse process behind most of the puff orders shipping out of our factory.
Send us your artwork.
Plastisol puff cannot reproduce halftones or gradients smoothly. Also, each spot color requires a separate screen setup. For gradients or designs with many colors, choose puff DTF instead.
The rigid plastisol resin can crack under repeated 30%+ elongation. For lycra, spandex, or compression gear use stretch puff instead.
Both rise off the fabric. Puff screen print lifts 1.5 to 2 mm with sharper edges and a lower cost. 3D puff pushes to 2.5 to 3 mm for hero logos that need to be seen across a room.
One to four spot colors is the sweet spot. Each color is a separate screen. If the design has gradients or more than four colors, look at puff DTF transfers.
Properly cured plastisol puff lasts 50+ wash cycles when washed cold or warm, inside-out, tumble-dried on low. Cracking usually means an under-press at application, not a worn-out print.
Vector AI or PDF is preferred. High-resolution PNG (300 dpi at print size) is accepted for raster designs.
500 pieces per design. Screen setup is the same effort for 100 or 1,000 pieces, so 500 is the volume at which the per-piece cost makes sense for both sides.
7 to 10 business days for production. We prioritize quality over speed to ensure a consistent puff raise across your bulk run.
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Whatever you need to know about puff transfers: price, MOQ, fabric fit, or timeline.
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